Face physical cooling TPU water bag mask how to produce

I. Design and Material Preparation

1. Demand Analysis

   • Analyze market needs and user feedback to determine parameters such as size, shape, capacity, and fit of the water-bladder mask.

2. Structural Design

   • Conceptualize and design the mask structure, including creating technical drawings and 3D models, ensuring a snug facial fit and effective physical cooling performance.

3. Material Selection

   • Use high-quality TPU (Thermoplastic Polyurethane) as the primary material. TPU offers high elasticity, wear resistance, low-temperature resistance, and eco-friendliness, making it ideal for cold-therapy devices.

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II. Mold Fabrication and Shaping

1. Mold Design

   • Create molds based on design specifications. Precision and stability of molds are critical for product consistency and quality.

2. Mold Processing

   • Use CNC machining to ensure smooth surfaces and accurate dimensions.

3. High-Frequency Heat Pressing

   • Shape TPU sheets into the mask using high-frequency heat pressing. Temperature, pressure, and time are tightly controlled to ensure structural integrity and shape stability.

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III. Water Circulation System Design

1. Pipeline Layout

   • Design internal water channels to connect the mask with the cooling system.

2. Cooling Device

   • Integrate a cooling unit to chill water to the desired temperature.

3. Circulation Pump

   • Install a pump to drive water flow through the mask, ensuring continuous delivery of chilled water.

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IV. Assembly and Testing

1. Assembly

   • Assemble components (mask, water channels, cooling device, and pump) to ensure leak-proof connections.

2. Testing

   • Perform airtightness tests and performance evaluations to verify cooling efficiency, durability, comfort, and safety.

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V. Packaging and Delivery

1. Packaging

   • Use eco-friendly, moisture-proof materials to protect the mask during storage and shipping.

2. Final Inspection

   • Conduct a pre-delivery quality check and include detailed user instructions for proper use and maintenance.

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VI. Quality Control

• Strictly monitor all stages:
  • Raw material inspection
  • Mold precision
  • Heat-pressing parameters (temperature, time)
  • Water circulation performance
  • Final product compliance with standards