The Application and Innovation of Thin Film Materials in Pocket Manufacturing
1. Application of traditional film materials in ostomy bags
1.1 PE (polyethylene) film
PE film is one of the most commonly used traditional materials in ostomy bags. It has good flexibility, chemical resistance and certain barrier properties. PE film can be made by processes such as film blowing and casting, and has the advantages of low cost and convenient processing. However, the barrier properties of PE film are relatively weak, and its effect may not be ideal for some application scenarios that require high barrier properties (such as patients with intestinal stomas).
1.2 PVC (polyvinyl chloride) film
PVC film is also a common ostomy bag material. It has high barrier properties and chemical resistance. However, PVC film may release harmful substances such as plasticizers and stabilizers during processing and use, which may pose a potential threat to human health. Therefore, in the medical field, the use of PVC film is gradually restricted, especially in medical devices that directly contact the skin.
2. Innovative application of modern polymer materials in ostomy bags
2.1 LLDPE (linear low-density polyethylene) film
LLDPE film is an improved version of PE film with higher tensile strength and tear resistance. In ostomy bags, the application of LLDPE film can significantly improve the durability and puncture resistance of the product, and reduce the frequency of replacement due to accidental damage. In addition, LLDPE film also has good softness and transparency, which helps to improve the patient's experience.
2.2 EVA (ethylene-vinyl acetate copolymer) film
EVA film is a polymer material with good elasticity and flexibility. The vinyl acetate monomer in its molecular structure gives the material excellent elasticity. In ostomy bags, the application of EVA film can significantly improve the softness and comfort of the product, so that patients feel less pressure and discomfort during use. At the same time, EVA film also has certain barrier properties and can meet general barrier needs.
2.3 EVOH (ethylene-vinyl alcohol copolymer) film
EVOH film is a high-barrier film material, and its oxygen barrier performance is 10,000 times that of similar commonly used products PE. In ostomy bags, the application of EVOH film can significantly improve the barrier performance of the product, effectively prevent the leakage of gas and liquid, and protect the patient's wound from external contamination. In addition, EVOH film also has good transparency and processing performance, and can be used in combination with other materials to further improve the overall performance of ostomy bags.
III. How innovation in film materials promotes the improvement of ostomy bag performance
3.1 Improvement of barrier properties
With the application of high-barrier materials such as EVOH, the barrier properties of ostomy bags have been significantly improved. These materials can effectively prevent the penetration of gases, liquids and microorganisms, protect patients' wounds from external contamination, and reduce the risk of infection. At the same time, the application of high-barrier materials also extends the service life of ostomy bags, reduces the frequency of replacement and medical costs.
3.2 Improvement of softness and comfort
The application of elastic materials such as EVA has significantly improved the softness and comfort of ostomy bags. These materials have good elasticity and flexibility, can fit closely to the patient's skin, and reduce pressure and discomfort. In addition, some new materials also have good breathability, which helps keep the skin around the wound dry and comfortable.
3.3 Improvement of durability and puncture resistance
The application of high-strength materials such as LLDPE has significantly improved the durability and puncture resistance of ostomy bags. These materials have high tensile strength and tear resistance, can resist external impact and puncture, and reduce the frequency of replacement due to accidental damage. At the same time, the application of high-strength materials also improves the overall stability of ostomy bags, making them safer and more reliable during use.
3.4 Environmental protection and sustainability
With the increase in environmental awareness, more and more manufacturers have begun to pay attention to the environmental performance of ostomy bag materials. Some new materials such as biodegradable materials and recyclable materials are gradually being used in the production of ostomy bags. These materials not only have good performance, but also can reduce the impact on the environment and achieve sustainable development.
IV. The impact of film material innovation on patient experience
4.1 Reduce replacement frequency and medical costs
The application of high barrier materials extends the service life of ostomy bags, reduces replacement frequency and medical costs. This is especially important for patients who need to use ostomy bags for a long time, which can reduce the economic burden and improve the quality of life.
4.2 Improve comfort and reduce discomfort
The improvement of softness and comfort makes patients feel less pressure and discomfort when using ostomy bags. This helps to improve the patient's mental state and quality of life, and improve treatment effects and satisfaction.
4.3 Reduce infection risk and improve safety
The application of high barrier materials effectively prevents the penetration of gas, liquid and microorganisms, reducing the risk of infection. This is especially important for patients who need to highly protect their wounds, as it can ensure their life safety and physical health.
Conclusion
As the main component of ostomy bags, the performance of film materials is directly related to the barrier, softness and comfort of the products. With the continuous progress and innovative application of materials science, traditional PE and PVC films are gradually replaced by modern polymer materials such as LLDPE, EVA, EVOH, etc. The application of these new materials not only improves the performance of ostomy bags, but also promotes the innovative development of the entire industry. In the future, with the enhancement of environmental awareness and the continuous advancement of technology, we have reason to believe that the application of film materials in ostomy bags will be more extensive and in-depth, bringing patients a better, safer and more comfortable use experience.


